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India

Wire & Wire Rope Unit

The Ranchi based facility of Usha Martins’ is one of the world’s largest wire rope manufacturing units. Spread across an area of more than 100 acres, this facility is also the company’s first manufacturing facility that was set up in 1961.

This facility is equipped with state-of-the-art, high capacity machines to manufacture world-class products. Special grade wire rods, selected after stringent quality checks, are processed through modern pickling, patenting and galvanizing facilities. This is then followed by wire drawing, stranding and closing to produce high performance wires, strands and wire ropes suitable for multiple applications.

The wire ropes manufactured in this plant ranges between 1.5 mm to 155 mm in diameter and are available in various tensile grades, from 1370 to 2160 N/mm2 tensile. The high quality wire ropes produced here find application in various sectors like Oil & Offshore, Mining, Crane, Elevator, Aerial Ropeway, Construction, Fishing and many more.

Other than wire ropes, this unit also manufactures LRPC strands, customized for diverse applications in infrastructural developments, renewable energy installations, construction and maintenance of bridges etc.

Usha Martin also has an excellent track record in the manufacturing & supply of pre-stressing machines & accessories, backed by expert installation teams for the pre-stressing job. The facility at Ranchi also has an additional set-up for manufacturing high quality conveyor cords and machineries.

Products & Solutions

Services Offered

The facility has been accredited with ABS Certification for Manufacturing & Design Assessment, API Certificate, ISO 9001, ISO 14001, DNV, Lloyds and NABL certification for Mechanical & Chemical Test.

The company’s Quality Management System ensures that the materials undergo stringent quality checks at every stage of the manufacturing process.

Usha Martin offers a wide range of high value wire ropes with special designs to meet specific needs of clients for critical applications under challenging conditions.

The unit has world class rigging facilities, and is well equipped to offer customized solutions, including socketing, cutting, coiling, spooling, pre-stressing accessories and turkey solutions.

The company also offers technical services, which includes installation and inspection of wire ropes for different applications, including NDT services.

Usha Martin also conducts customized technical training programs for end-users and customers.

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USHA ISMAL

The Usha ISMAL division has been a pioneer and leader in offering complete pre-stressing solutions since its inception in 1965. ISMAL started manufacturing pre-stressing equipment & materials in collaboration with CCL Systems Ltd. of Leeds, U.K. (presently known as CCL Stressing Systems Ltd). Usha ISMAL has over five decades of rich experience in manufacturing and supply of pre-stressing machines & accessories, backed by an expert installation team for pre-tensioning and post-tensioning job.

With profound expertise in offering pre-tensioning & post-tensioning solutions, Usha ISMAL serves various heavy civil engineering construction applications like bridges, elevated structures, metros, flyovers, silos, nuclear reactors, very high capacity water tanks in deserts, dams, rock & ground anchoring etc. across the globe. Usha ISMAL’s, complete pre-stressing solutions include system design, supply of different varieties of LRPC strands, anchorage accessories & necessary equipment, all under one roof at the state- of-the-art manufacturing facility, supported by an expert execution team for installation. The facility in Ranchi also has in-house heat treatment and electro-plating facilities. The manufacturing facility has been accredited by ISO 9001 quality system to ensure highest grade of quality products and services.

Products & Solutions

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Prestressing
Contacts

Usha ISMAL Division,
Tatisilwai, Ranchi,
Jharkhand - 835103.

7063505228

PENGG Usha Martin

We are a company specializing in the manufacture of wire for use in a variety of products and applications. Pengg Usha Martin has achieved several international recognitions within the fields of automobile and mechanical engineering. Key attributes that set us apart are: highest degree of dimensional accuracy, precision in mechanical properties, thorough knowledge of the metallurgical processes and close working relationship with customers with focused attention on their requirements. These qualities also represent our motto and our standards.

Formed as a result of collaboration between Joh Pengg AG, Austria and Usha Martin Limited India, both world leaders in their respective fields, Pengg Usha Martin started operations in 2008 with a manufacturing facility built over 11.3 acres of land at Tatisilwai in Ranchi. The state-of-art facility comprises of 10,000 m2 of covered shed, equipped with three EOT cranes with a capacity of 5 MT each. Further, we draw power from the captive power plant owned by the parent company, which is backed up by a UPS and DG, to ensure uninterrupted production.

Process

An overview of some of the key processes are as follows:

Shaving: This process is carried out to meet the most demanding specifications for certain products. A 300-micron thick layer of rod is shaved off to reduce surface defects, remove decarburization and eliminate harmful effects in the wire rod manufacturing process.

Patenting: This is done to achieve a particular fine-grained microstructure with excellent cold working properties. This process also ensures extreme uniform wire properties and allows higher tensile strength of products.

Wire Drawing: Latest state-of-the-art technology has been adopted in this process to ensure that the wire confirms to the required dimensions. The company believes in the importance of torsion-free, low-friction wire guides and thorough cooling in the wire drawing process.

Oil Hardening & Tempering: A continuous process to optimize wire properties, it is carried out by quenching the wire to martensite structure in oil, followed by tempering in a lead bath. This results in a stress-relieved, homogenous structure with no deformation texture. Our customers appreciate the durability of these wires, their excellent fatigue life, reliability when subjected to elevated operating temperatures and high resistance against relaxation.

Eddy Current Testing: Spring wire for the highest dynamic stresses is checked against surface flaws using electromagnetic in-line testing. This system catches defects and colors the surface defects to more than 40 microns depth using two independent probes. Additional sensors give further information regarding the quality of the wire. This enables non-destructive quality inspection and testing of the entire length of the wire. When combined with our strict finished goods inspection, the system guarantees highest quality products suitable for further processing.

Products & Solutions

Services Offered

Since its inception, Pengg Usha Martin has successfully adopted and incorporated the vast experience of its parent companies, which has enabled it to deliver excellence to its customers every step of the way. Some of our key achievements and highlights are as follows.

Currently, we are the only company in India to manufacture oil hardened and tempered wires.

As a consistent market leader, we have a domestic market share of over 70%.

We are the first company in the world to get a BIS license for IS4454-Part 2.

We have doubled our capacity twice in 13 years since our inception.

We are IATF 16949, ISO14001 and ISO 45001 certified.

We have most advanced testing equipment. The success of our products is owed to their excellent performance, which is based on world class quality standards, supported by advanced infrastructure and technology.

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Spring Wire
Contacts

Pengg Usha Martin Wires Pvt. Ltd.
Tatisilwai, Ranchi,
Jharkhand - 835103.

+91 6287590430

Machinery Division

Usha Martin’s Machinery division located in Ranchi manufactures a wide range of industrial machines including Wire Drawing Machine, Stranding Machine, Wire Rope Closing Machine, Steel Plant Equipment, Material Handling Equipment, Bright Bar Manufacturing Machine, Armouring and Rewinding Machines, Copper Coating lines for CO2 Welding Wire. Our machinery division is a regular supplier of equipment to various leading Wire, Rope and Cable companies globally.

The facility is equipped with a modern machine shop having a fleet of CNC turning centers, machining centers, dynamic balancing machines, sophisticated measuring and inspection facilities. The fabrication shop is equipped with PUG cutting machine, SAW welding facilities with additional set-up for design and manufacturing of electrical panels. The company has highly skilled professionals to produce some of the best machines in the industry.

The Machinery Division of Usha Martin group was established in the year 1947 to manufacture wire drawing machines and allied equipment. Over the years, it has added a wide range of steel wire, wire rope and cable machineries to its product portfolio and is now a leader in the Indian and international markets. In its endeavor to deliver world-class machineries and services, the entity has also entered into technical collaborations with leading global manufacturers such as:

  • M/s. Marshall Richards Barcro of Newcastle, U.K.
  • M/s. Hi-Draw Machinery Ltd., UK.
  • M/s. Stolberger Maschinenfabrik, Germany and De-Angeli Industrie, Italy.
  • M/s. Redaelli Tecna Meccanica, Italy.

Products & Solutions

Services Offered

Innovation and speed are our key drivers. Consistency in offering high quality products and services form the foundation of our offerings. We provide best in class after sales support and services, some of which are featured below:

Hard coating of drum for dry drawing machines.

Experienced manpower - a strong technical team backed by state-of-art technology and equipment provides a competitive edge to our offerings.

Machine building, refurbishing, re-conditioning and re-engineering of machinery to its original specifications and performance levels.

Continuous monitoring, revamping and technology upgradation of machines.

Customized offerings with tailor made specifications to meet the exact requirements of clients.

Precision and quality have always been our hallmark. All the machines and components are thoroughly checked for quality and accuracy after they are assembled.

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Machinery
Contacts

Machinery Division,
Tatisilwai, Ranchi,
Jharkhand - 835103.

+91 7488049987

Hoshiarpur Unit

This unit was set up in 1974 in the northern state of Punjab in India. It is spread over an area of 8 hectares and employs about 700 people, making it the largest wire & wire rope unit in Northern India. High quality wires and wire ropes that find application in Automobiles, Detonators, Textile, and other engineering sectors are manufactured at this facility. Special grade wire rods, after stringent quality checks, are processed through pickling, patenting, galvanizing, batch annealing facilities to produce high performance specialty wires and wire ropes. This unit has a unique expertise in galvanizing over very fine sized wires.

Products & Solutions

Quality Assurance & Testing Facilities

The facility observes stringent quality control in its manufacturing process. Testing facilities like Tensile Testing, Torsion Testing, Bend Testing, Endurance Testing provides high quality products with superior performance. The processes are well documented and controlled in accordance with ISO 9001 and ISO 14001 Quality System.

We have expertise in providing a wide range of products designed for critical environments. The company’s facilities are equipped with the latest state-of-the-art high capacity equipments to manufacture world-class products.

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Hoshiarpur
Contacts

Usha Martin Ltd.
Wire & Wire Rope Unit - North India,
Dharamshala Road, VPO: Chohal, Hoshiarpur, Punjab - 146024.

UM Cables

UM Cables is a dedicated manufacturer and exporter of high quality Telecommunication Cables, Fiber Reinforced Plastic Rods (FRP) and Impregnated Glass Fiber Rovings. It produces various types of cables including Optical Fiber Cable, Aerial Cables, Micro ducts, Hybrid category cables, FTTH/Drop Cables, Jelly Filled Copper Cables, Aerial Copper Cables and Duct Copper Cables etc. We offer FRP Rods ranging from 0.5mm to 3.5mm diameter available in both coated and un-coated types.

U M Cable believes in the modern day philosophy ‘Konnectitude’- connecting and meeting business needs globally, with the right spirit & positive attitude.

The company believes in continual improvement of its products by offering best-in-class solutions with the following advantages:

  • Efficient communication
  • Minimum signal loss
  • Usage of less energy
  • Low risk of injury
  • Flexibility
  • Smaller dimension
  • High data carrying capacity
  • High security
  • Light weight cables

State-of-art Manufacturing Facility

At U M Cables Ltd., we use the most advanced manufacturing equipment sourced from the leading brands like Rosendahl, Medek & Schroner, Watson, Nokia, Kobe, Nextrom, Queins and Gouder.

The unit has a capacity to produce 1.2 million Kms of fiber optical cables, 0.75 million Kms of conductor copper cables and 0.5 million Kms of FRP Rods. The facility is ISO 9001:2015, ISO 14001:2015 and ISO 45001:2018 certified.

Products & Solutions

State-of-art manufacturing facility

At U M Cables Ltd, we use the most advanced manufacturing equipment sourced from the leading brands like Rosendahl, Medek & Schroner, Watson, Nokia, Kobe, Nextrom, Queins and Gouder.

The unit has capacity to produce 1.2 million fiber km of fiber optical cable, 0.75 million conductor kilometer of copper cable and 0.5 million km of FRP Rods. The facility is certified with ISO 9001:2015, ISO 14001:2015 and ISO 45001:2018.

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Silvassa
Contacts

UM Cables Ltd.
Survey No. 1/1/3, Chinchpada,
Silvassa - 396 230.

+91 260 - 6619222 / 6619212 / 6619260