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| Products / Wire & Strands / Product Application / Construction |
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 LRPC Strands & Wires
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| Low Relaxation Prestressed Concrete (LRPC) Strands |
| In keeping with the demands of the international market, we have introduced Low Relaxation Prestressed Concrete (LRPC) Strands for the construction industry in 2001. A steel member that is prestressed and embedded in concrete, loses the initially applied stress exponentially with the passage of time. The single most important factor attributing to this loss in stress relaxation property of the steel itself. By treating the steel through a thermomechanical process known as stabilizing, the propensity of the steel to "relax" under a stressed condition is controlled to a great extent. Some of the main advantages that our customers derive by using low relaxation strands are listed below: |
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Upto 10% reduction in steel requirement possible. |
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Saving in number of anchorages, ducts, sheathings, wedges and labour resulting in overall reduction of project cost. |
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Reduction in concrete requirement due to reduced size of structural members. |
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Hot stretch process used during the manufacture of LRPC strandsproduces a nearly straight strand, thereby eliminating necessity for extra post straightening treatment. |
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| Applications |
| Pre-stressed concrete girders for road, river & railway bridges and flyovers, pre-stressed concrete domes, slabs, silos, hangars, aquaducts, viaducts & railway sleepers. |
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| Note |
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Coil ID 750mm, Coil OD 1400mm, Height 850mm. |
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Special coating for the strands as required by customers can be provided. |
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We can also manufacture LRPC strands as per other international standards. |
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 PC Steel Wires
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| High Tensile Steel Wires |
| For Pre-stressed Concrete (Plain, Indented, Ribbed) |
| Applications |
| Concrete poles, Railway sleepers, Hume pipes, Bridges |
| British Specifications : BS-5896:1980 |
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Nominal Diameter |
Tolerance |
Nominal UTS |
Minimum Load at 1% Elongation |
Minimum Elongation % GL 200 mm |
Reverse Bend |
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Minimum Number |
Radius of Bend |
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(mm) |
(± mm) |
(Kg/mm2) |
(kN) |
(%) |
(nos.) |
(mm) |
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7.0 |
0.05 |
160 |
50.1 |
3.5 |
4 for smooth wires
3 for indented wires |
20 |
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6.0 |
0.05 |
170 |
39.3 |
3.5 |
15 |
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6.0 |
0.05 |
180 |
41.6 |
3.5 |
15 |
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5.0 |
0.05 |
170 |
27.2 |
3.5 |
15 |
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5.0 |
0.05 |
180 |
28.8 |
3.5 |
15 |
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4.5 |
0.05 |
165 |
21.4 |
3.5 |
15 |
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4.0 |
0.04 |
170 |
17.5 |
3.5 |
10 |
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4.0 |
0.04 |
180 |
18.5 |
3.5 |
10 |
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| Note |
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Max. relaxation values after 100hrs. as per Class I of BS specification. |
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| Indian Specifications : IS-1785 Part II (stress relieved ) |
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Nominal Diameter |
Tolerance |
Nominal UTS |
Minimum Elongation GL=200mm |
Bend Minimum Value |
Bend Radius |
Minimum 0.2% Proof Stress |
Coil I.D. |
Coil Weights for Stress Relieved Wires |
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(mm) |
(± mm) |
(Kg/mm2) |
(%) |
(nos.) |
(mm) |
85 % of Minimum Tensile Strength for all wires |
(m) |
(Kg) |
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2.5 |
0.025 |
205 |
2.5 |
3 |
7.5 |
1.5 |
200-300 |
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3.0 |
0.04 |
190 |
2.5 |
3 |
10.0 |
1.5 |
200-300 |
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4.0 |
0.05 |
175 |
3.0 |
3 |
12.5 |
1.5 |
300-500 |
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5.0 |
0.05 |
160 |
4.0 |
3 |
15.0 |
1.5 |
300-500 |
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7.0 |
0.05 |
150 |
4.0 |
3 |
20.0 |
2.0 |
300-600 |
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8.0 |
0.05 |
140 |
4.0 |
3 |
25.0 |
2.0 |
300-600 |
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| Indian Specifications : IS-1785 Part II (stress relieved ) |
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Nominal Diameter |
Tolerance |
Nominal UTS |
Bend Minimum Value |
Bend Radius |
Minimum 0.2% Proof Stress |
Coil I.D. |
Coil Weights for Stress Relieved Wires |
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(mm) |
(± mm) |
(Kg/mm2) |
(nos.) |
(mm) |
75 % of Minimum Tensile Strength for all wires |
(m) |
(Kg) |
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3.0 |
0.02 |
180 |
3 |
10.0 |
22/26 |
300-600 |
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4.0 |
0.03 |
175 |
3 |
12.5 |
26/30/36 |
300-600 |
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5.0 |
0.03 |
160 |
3 |
15.0 |
30/36 |
300-600 |
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| Indian Specifications : IS-6003 (stress releived and indented) |
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Nominal Diameter |
Tolerance |
Nominal UTS |
Minimum Elongation GL=200mm |
Bend Minimum Value |
Bend Radius |
Minimum 0.2% Proof Stress |
Coil I.D. |
Coil Weights for Stress Relieved Wires |
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(mm) |
(± mm) |
(Kg/mm2) |
(%) |
(nos.) |
(mm) |
85 % of Minimum specified UTS for all wires |
(m) |
(Kg) |
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3.0 |
0.05 |
190 |
2.5 |
3 |
10.0 |
1.5 |
200-300 |
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4.0 |
0.05 |
175 |
3.0 |
3 |
12.5 |
1.5-2.0 |
300-500 |
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5.0 |
0.05 |
160 |
4.0 |
3 |
15.0 |
1.5-2.0 |
300-500 |
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| Notes |
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Apart from plain wires, we can also produce two sided/ three sided indented wires and ribbed wires. |
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In sizes 7.00 amd 8.00mm stress relieved wire we can also manufacture 160 kg/mm2 min. tensile |
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Relaxation values at initial stress 70% of of min. UTS for all wires are 5% max. after 1000 hrs. or 3.5% max. after 100 hrs.. |
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Wires can be supplied in uncoiled condition or can be lubricated with water soluble rust preventive oil. |
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We can also produce wires in higer sizes conforming to the above specifications. |
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We can also manufacture High tensile steel wires as per other standards. |
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Wires of higher diameters can also be produced as per customers requirements. |
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